As a manufacturer with over 20 years of experience in precision metal parts, Janee has established itself as a leader in CNC machining services, sheet metal fabrication, wire forming, and die casting. Through the latest CNC technology, Janee produces custom metal and plastic parts with unparalleled speed and accuracy. Janee's wideranging production capabilities accommodate projects from prototyping to high-volume manufacturing, handling simple to complex parts and components. Janee delivers quick RFQ responses and lead times as fast as one day, making the company an ideal partner for all your CNC machining and fabrication needs, whether large or small. With two decades of manufacturing excellence, Janee has the experience and capabilities to meet your most demanding project requirements.

What Are CNC Machining Parts?

CNC machining parts refer to components produced by computer numerical control (CNC) machines using a subtractive manufacturing process. CNC machines cut away material from a solid block using precision tools to produce custom parts based on digital designs.

Raw Materials
CNC machining can work with various raw materials like metals, plastics, wood, composites, and ceramics. The most common metals used are aluminum, brass, copper, and steel due to their versatility, machinability, and strength-to-weight ratio. Plastics such as acetal, nylon, and PTFE are also popular choices for their low friction and chemical resistance.

Accurate and Repeatable
CNC machining produces highly accurate parts with tight tolerances and complex geometries. The CNC machines are programmed to follow the exact tool paths, speeds, and feed rates defined in the digital designs. This results in a very consistent and repeatable process capable of high precision and quality.

Prototyping and Low-Volume Production
CNC machining is well suited for prototyping and low-volume production of custom parts. The CNC machines can be reprogrammed quickly to produce new designs, and multiple parts can be machined from a single block of material with minimal setup time required between each part. This allows for fast turnaround of prototypes and short production runs.

Accurate and Repeatable
CNC machining produces highly accurate parts with tight tolerances and complex geometries. The CNC machines are programmed to follow the exact tool paths, speeds, and feed rates defined in the digital designs. This results in a very consistent and repeatable process capable of high precision and quality.

Prototyping and Low-Volume Production
CNC machining is well suited for prototyping and low-volume production of custom parts. The CNC machines can be reprogrammed quickly to produce new designs, and multiple parts can be machined from a single block of material with minimal setup time required between each part. This allows for fast turnaround of prototypes andl short production runs.

Common Applications
CNC machining is commonly used to produce parts for various industries like aerospace, automotive, medical, and consumer products. Typical applications include components like enclosures, brackets, bushings, couplings, gears, and shafts. CNC machining services provide a cost-effective solution for producing high-quality custom parts in small quantities.

The Benefits of Using CNC Machined Parts

CNC machining produces highly accurate and precise custom parts with tight tolerances. The computercontrolled process results in a high degree of repeatability and consistency.   CNC machining also offers several advantages for low-volume or high-mix production runs.

Reduced Waste
CNC machining minimizes material waste since the machine cuts the part to the exact specifications required. This reduces the amount of waste material that needs to be recycled or discarded.  The streamlined process also lowers the costs associated with wasted materials and excess inventory.

Design Flexibility
CNC machining offers a high degree of flexibility and the ability to easily modify part designs. New or revised part designs can be programmed into the CNC machine with minimal setup time. This allows for quick turnaround of design changes and prototyping new parts. The flexibility of CNC machining is ideal for companies that frequently modify or improve their products.

Increased Production Speed
Once the machine is programmed, CNC machining provides a quick and efficient method for producing parts compared to manual machining. The automated process can run 24 hours a day, 7 days a week with limited human intervention.  This results in higher throughput and shorter lead times, especially for large production runs. Parts can often be produced in days rather than weeks.

Improved Quality
The precision and repeatability of CNC machining leads to higher, more consistent quality parts with tighter tolerances. There is little variability between parts since the computer-controlled process is highly standardized. This results in fewer defects and a lower rejection rate. The higher quality and reliability of CNC machined parts are beneficial for applications where tight tolerances and limited variability are important. In summary, CNC machining offers significant benefits compared to manual machining for prototyping and production.  The speed, flexibility, reduced waste, and consistent high quality of CNC machined parts provide compelling advantages for many manufacturing applications. By utilizing CNC machining, companies can bring high-quality parts to market faster and at a lower cost.

CNC Machining Capabilities and Processes Precision

Precision
CNC machining allows for a high degree of precision, up to 0.01 mm, in the manufacturing of custom parts. Computer numerically controlled (CNC) machines use cutting tools that are guided by programmed instructions to shave away layers of material from a solid block until the desired shape is achieved. This subtractive process is highly accurate and repeatable, enabling the production of intricate, close-tolerance components. Material versatilityCNC machining can be used to shape a wide range of materials, from plastics and polymers to ferrous and nonferrous metals such as aluminum, brass, steel, and titanium. The material is selected based on factors such as strength, weight, hardness, chemical resistance, and cost. With CNC machining, even very hard materials can be shaped with precision. Prototyping CNC machining is well suited for rapid prototyping because parts can be manufactured quickly without the need for expensive tooling. Design changes are also easily implemented by simply altering the CNC program. This allows multiple design iterations to be produced in a short time frame, speeding up research and development. CNC prototyping is a cost-effective way to test form, fit, and function before high-volume production manufacturing methods are employed.

Material versatility
CNC machining can be used to shape a wide range of materials, from plastics and polymers to ferrous and nonferrous metals such as aluminum, brass, steel, and titanium. The material is selected based on factors such asstrength, weight, hardness, chemical resistance, and cost. With CNC machining, even very hard materials can belshaped with precision.

Prototyping
CNC machining is well suited for rapid prototyping because parts can be manufactured quickly without the need for expensive tooling. Design changes are also easily implemented by simply altering the CNC program. This allows multiple design iterations to be produced in a short time frame, speeding up research and development. CNC prototyping is a cost-effective way to test form, fit, and function before high-volume production manufacturing methods are employed.

Low volume production
While CNC machining may not be the most economical option for high-volume production runs, it is an excellent solution for low-volume or specialty production. Because CNC machines are programmed rather than tooled, small batches of highly complex, customized parts can be produced without substantially increasing cost or lead time. This makes CNC machining ideal for applications where tight tolerances, exotic materials, and low production quantities are required.

In summary, CNC machining is a versatile, precise, and efficient manufacturing process suitable for prototyping, low-volume production, and specialty parts manufacturing. With a wide range of materials and capabilities, CNC machining services can meet exacting standards for quality and customization.